ZenCore 3D

Engineering Services

3D Scanning & Engineering Support for Manufacturing

Transform physical objects into production-ready digital models. From precision measurement to CAD preparation and DFM optimization, we handle the complete digital preparation workflow.

Talk to an EngineerRequest Scan Quote

Process

Engineering Workflow

Structured digital transformation from physical object to production-ready CAD model

01

Physical Object

Existing part, legacy component, or sample requiring digitization

02

Digital Capture

Industrial CT, structured-light scanning, or photogrammetry acquisition

03

Geometry Optimisation

Mesh cleanup, CAD reconstruction, tolerance analysis, DFM review

04

Production-Ready Model

Validated STEP/STL output with manufacturing specifications

Core Services

Engineering & Scanning Capabilities

Industrial 3D Scanning

Precision measurement and digital capture for quality control, inspection, and reverse engineering workflows.

Industrial CT Inspection

Non-destructive volumetric scanning at 3 µm resolution. Internal geometry analysis, porosity detection, wall thickness mapping.

View CT inspection →

Optical Metrology

ZEISS ATOS structured-light scanning and GOM Inspect dimensional analysis. Full-field deviation mapping vs CAD reference.

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Aerial & Terrestrial Scanning

DJI Matrice 4D LiDAR and photogrammetry for large structures, terrain mapping, and construction site documentation.

View drone scanning →
3 µm
CT voxel size
±10 µm
Optical accuracy

Reverse Engineering & CAD Preparation

Transform scan data into parametric CAD models or manufacturing-ready geometry for production.

Scan-to-CAD Reconstruction

Point cloud processing and parametric solid modeling in SOLIDWORKS, Fusion 360, or Rhino. Feature-based reconstruction for legacy parts.

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Mesh Processing

STL cleanup, hole filling, noise reduction, retopology, and mesh simplification. Watertight geometry for manufacturing.

Technical Documentation

Engineering drawings, 2D projections, GD&T annotations, and dimensional reports per ISO 1101 standards.

Deliverables: STEP, IGES, Parasolid native CAD files with full feature tree

Manufacturing Optimisation

Design for manufacturing review, process selection, and production validation to reduce cost and lead time.

DFM Analysis

Wall thickness verification, draft angle review, support structure minimization, and material utilization optimization.

View DFM optimisation →

Technology & Material Selection

Engineering assessment of optimal manufacturing process: SLS, SLA, FDM, vacuum casting, or composite fabrication.

Production Validation

First article inspection, dimensional verification, mechanical testing, and compliance documentation before scaling.

Outcome: Reduced material cost, faster production, higher first-pass yield

Technical Capabilities

Equipment & Engineering Expertise

ZEISS ATOS Triple Scan

±10 µm measurement accuracy

Structured-light optical metrology system. Blue light technology with 5 MP resolution and automated turntable workflow.

Werth TomoScope XS Plus

3 µm voxel resolution

Industrial CT inspection with 3 µm voxel resolution. Non-destructive internal geometry analysis and porosity mapping.

DJI Matrice 4D RTK

±1 cm horizontal accuracy

Aerial LiDAR and photogrammetry platform. Centimeter-level RTK GPS positioning for large-scale terrain capture.

CAD Engineering Support

Feature-based solid modeling

In-house mechanical engineers with SOLIDWORKS, Fusion 360, and Rhino expertise for parametric modeling and surfacing.

GOM Inspect Professional

ISO-compliant inspection reports

Full-field deviation analysis, GD&T evaluation per ISO 1101, and first article inspection reporting (AS9102).

Manufacturing Process Library

AI-assisted technology selection

Decision matrix and process guidelines for SLS, SLA, FDM, vacuum casting, and composite production selection.

Use Cases

Engineering Challenges We Solve

From legacy component reproduction to first article inspection and production validation

Legacy Part Reproduction

Challenge

No CAD data exists for a critical component. Original manufacturer no longer produces it.

Solution

CT scan or optical scan → CAD reconstruction → DFM review → production via appropriate process

Outcome

Drop-in replacement with documented geometry and production-ready files

Quality Control & Inspection

Challenge

Verify dimensional accuracy of produced parts vs design intent. Detect internal defects.

Solution

CT inspection → GD&T analysis → full-field deviation report → pass/fail documentation

Outcome

ISO-compliant inspection certificate with complete traceability

Design Modification for AM

Challenge

Existing injection-molded part needs to be produced via 3D printing with optimized geometry.

Solution

Import CAD → DFM analysis → geometry modification → support optimization → material selection

Outcome

Cost-reduced additive manufacturing with maintained functionality

First Article Validation

Challenge

Confirm prototype meets specifications before committing to batch production.

Solution

Optical scan → CAD comparison → dimensional report → mechanical testing → approval

Outcome

Documented validation before production scaling and tooling investment

Start Your Engineering Project

From initial consultation to production-ready deliverables, we handle the complete engineering workflow.

Request Scan Quote

Upload photos or technical drawings. We'll recommend the optimal scanning method and provide a fixed quote.

Request scan quote

Talk to an Engineer

Discuss your project requirements with our engineering team. We'll assess feasibility and recommend a solution.

Schedule consultation

Prepare Part for Production

Upload your CAD file for a DFM review and manufacturing optimization recommendations before production.

Request DFM review

Typical turnaround: Scan quotes within 24 h · Engineering projects 3–7 business days