ZenCore 3D
SLA
Formlabs Form 4LFleet operation — multiple machines

SLA Printing – Formlabs Form 4L Fleet

High-resolution resin printing for precision prototypes, smooth visual models, and tight-tolerance parts — with large-format build volume.

Machine Specifications

Build Volume (per unit)

200 × 335× 300 mm

Largest Formlabs SLA build platform

Dimensional Accuracy

± 0.1mm

Typical across XY plane

Layer Thickness

0.025 – 0.1mm

Material-dependent; standard 0.05 mm

Standard Lead Time

1 – 2days

Including wash & cure cycle

The Formlabs Form 4L is the largest-format SLA printer in the Formlabs lineup, combining the sub-0.1 mm dimensional accuracy of photopolymer layer-by-layer curing with a build volume suited to medium-size engineering assemblies and presentation models. Our Form 4L fleet enables rapid turnaround on small production batches of resin parts, processed through automated Form Wash and Form Cure stations for consistent post-processing. Every build is managed with validated print settings per material and orientation to achieve the specified tolerances.

Best For

  • High-detail prototypes requiring fine feature resolution
  • Visual and aesthetic presentation models
  • Small production batches of resin components
  • Parts with tight dimensional tolerances (±0.1 mm)
  • Dental study models and anatomical models
  • Investment casting patterns and master models for vacuum casting

Not Ideal For

  • High-impact or dynamic structural loading (resins are brittle vs PA12)
  • Continuous outdoor UV exposure without protective coating
  • Parts exceeding 300 mm in any single axis
  • Very high production volumes (prefer MJF or SLS for scale)
  • Parts requiring rubber-like flexibility — use SLS TPU instead

Typical Parts We Produce

Aesthetic Presentation Prototypes

Grey or Black resin; prime and paint to production appearance

Tight-Tolerance Mechanical Assemblies

Tough 2000 resin; ±0.1 mm achievable on critical features

Transparent Enclosures & Lenses

Clear V4 resin; post-polished for optical clarity

Dental & Medical Study Models

Grey or specialty resins; high feature resolution at 0.025 mm layer

Vacuum Casting Master Patterns

SLA masters for silicone mold production; dimensional accuracy critical

Thermal Testing Jigs & Fixtures

High Temp resin V2; HDT 238 °C suitable for reflow and soldering environments

Quality & Repeatability

Every Form 4L build is processed through our automated Form Wash stations (IPA cleaning) and Form Cure UV oven for consistent post-cure. Layer calibration is checked per build tray on a rolling schedule. Part orientation is reviewed by our team to minimise layer lines on critical surfaces and ensure support removal does not compromise dimensional accuracy. Tolerance certificates available for production orders. Visual inspection for delamination, trapped supports, or resin incomplete cure before dispatch.

Supported Material Categories

Engineering Resins — Tough 2000, Tough 1500

ABS-like and PP-like mechanical performance; functional prototyping.

Standard Resins — Grey, Black, White, Clear

Versatile general-purpose resins for visual models and concept verification.

High Temp Resin V2

238 °C HDT under load; soldering jigs and thermal test fixtures.

Draft Resin V2

4× faster printing for early-stage concept models and rapid iteration.

Castable & Specialty Resins

Castable wax for lost-PLA casting; application on request.

Ready to produce with the Formlabs Form 4L?

Upload your CAD file for an instant price, or speak to our engineering team to discuss your specific requirements and tolerances.